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Normalising Furnace

Continental Furnaces’ Normalising Furnace provides controlled heating and air cooling to refine grain structure, improve machinability, and enhance mechanical properties of steel components. This furnace ensures uniform temperature distribution for consistent normalizing results across batch loads.

continuous normalizing cum hardening furnace

Key Features

  • Uniform Temperature Distribution: Multiple heating zones for consistency

  • Air Cooling Capability: Natural or forced air cooling options

  • Flexible Design: Batch or continuous processing configurations

  • Energy Efficient Heating: High-efficiency burner or electric systems

  • Robust Construction: Durable design for continuous operation

  • Advanced Controls: PLC-based temperature and time management

Technical Specifications

  • Design Type: Box, bogie hearth, or continuous roller hearth

  • Heating Method: Gas burners, oil burners, or electric elements

  • Temperature Range: 850°C to 950°C (normalizing temperature)

  • Cooling Method: Still air, forced air, or fan-assisted

  • Load Capacity: 100 kg to 50+ tons depending on configuration

  • Temperature Uniformity: ±10°C throughout working zone

  • Control System: PLC with multi-zone control

  • Fuel Options: Natural gas, LPG, furnace oil, electricity

Advantages

  • Improved Machinability: Refined grain structure eases cutting

  • Enhanced Strength: Better mechanical properties than as-rolled

  • Stress Relief: Removes residual stresses from forming/welding

  • Uniform Properties: Consistent results throughout component

  • Cost-Effective: Simple air cooling process

  • Versatile Applications: Wide range of steel grades and components

Normalizing Process

  1. Loading: Component placement in furnace

  2. Heating: Ramp to austenitizing temperature (above A3)

  3. Soaking: Hold time for complete transformation

  4. Air Cooling: Removal from furnace for cooling in still/moving air

  5. Inspection: Verification of properties

Applications

  • Structural Steel Components: Beams, plates, sections

  • Forged Parts: Crankshafts, connecting rods, forgings

  • Castings: Steel castings requiring grain refinement

  • Weldments: Post-weld stress relief and property improvement

  • Bar and Plate Stock: Preparation for machining

  • Rolled Sections: Property enhancement after hot rolling

Industries Served

  • Structural steel fabrication

  • Heavy forging operations

  • Steel casting foundries

  • Machinery manufacturing

  • Automotive component production

  • Railway equipment manufacturing

  • Construction equipment

Process Benefits

  • Grain Refinement: Produces fine, uniform grain structure

  • Improved Ductility: Better toughness and impact resistance

  • Reduced Hardness: Easier machining compared to as-rolled condition

  • Stress Relief: Eliminates internal stresses

  • Property Uniformity: Consistent mechanical properties throughout

Material Types Processed

  • Carbon Steels: Low, medium, and high carbon grades

  • Alloy Steels: Various low and medium alloy compositions

  • Structural Steels: ASTM A36, A572, A992, etc.

  • Forging Grades: 4140, 4340, 8620, etc.

Furnace Design Variants

  1. Box Type Normalizing Furnace: Batch processing of multiple parts

  2. Bogie Hearth Normalizing Furnace: Heavy, large components

  3. Continuous Roller Hearth Furnace: High-volume production

  4. Car Bottom Furnace: Large structural components

Temperature Control Features

  • Multi-zone independent control

  • Programmable heating ramps

  • Soaking time automation

  • Over-temperature protection

  • Temperature recording and logging

  • Thermocouple redundancy

Cooling Methods

  • Still Air Cooling: Natural convection in ambient air

  • Fan-Assisted Cooling: Accelerated cooling with fans

  • Conveyor Cooling: Continuous movement through cooling zone

  • Cooling Chamber: Controlled cooling environment

Energy Efficiency Features

  • High-efficiency insulation materials

  • Recuperative heat recovery systems

  • Optimized burner design

  • Zoned heating for partial loads

  • Quick heat-up capability

  • Insulated doors and seals

Safety Features

  • Emergency shutdown systems

  • Over-temperature alarms

  • Door interlocks

  • Exhaust systems for combustion products

  • Operator safety barriers

  • Fire detection and suppression

Quality Control

  • Temperature uniformity surveys

  • Thermocouple calibration

  • Hardness testing verification

  • Microstructure examination

  • Mechanical property testing

  • Process documentation

Automation Options

  • Automatic loading/unloading systems

  • Recipe management for different steel grades

  • Data acquisition and trending

  • Remote monitoring capability

  • Integration with plant systems

Comparison: Normalizing vs. Annealing

Normalizing:

  • Air cooling (faster than annealing)

  • Produces finer grain structure

  • Higher strength than annealed condition

  • More cost-effective (no controlled cooling required)

Annealing:

  • Furnace cooling (slower)

  • Softer material

  • Better machinability

  • More expensive process

Why Choose Continental Furnaces?

Our Normalising Furnaces are engineered for reliable, consistent performance with energy-efficient designs and robust construction. With 35+ years of heat treatment expertise and ISO certifications, Continental Furnaces delivers solutions that meet international metallurgical standards.

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